Senior Design Engineer

Work Flexibility: Onsite What you will do: Prepare and maintain detailed engineering drawings, specifications, models, and schematics using CAD software, preferably Creo Parametric; BOMs, design records, verification artifacts, and technical reports while ensuring compliance with quality system requirements and design control processes. Create, modify, and control complex 2D and 3D part, assembly, and manufacturing drawings from engineering concepts, design inputs, sketches, and technical requirements. Generate manufacturing, assembly, inspection, and installation drawings in compliance with ASME Y14.5, ISO, and applicable company standards. Collaborate closely with Industrial Design, Human Factors, Electrical Engineering, Systems Engineering, Manufacturing, Quality, and other cross-functional stakeholders to translate industrial design intent into manufacturable product solutions while resolving design challenges and technical discrepancies. Develop, maintain, and improve drafting standards, modeling practices, and documentation procedures while supporting CAD data migration and translation activities across design systems as required. Lead and drive Engineering Change Orders (ECOs) and Engineering Change Notices (ECNs), ensuring timely implementation, technical accuracy, risk assessment, and cross-functional alignment throughout the product lifecycle. Perform engineering assessments to resolve design deficiencies, regulatory or standards compliance gaps, obsolescence issues, and field-reported concerns. Support design remediation, component substitutions, equivalency evaluations, qualification activities, and product enhancement initiatives. Apply GD&T principles, dimensional tolerances, fit analyses, and tolerance allocation methodologies to ensure robust and manufacturable product designs. Demonstrate strong proficiency in one-dimensional and multi-dimensional tolerance stack-up analysis using ASME Y14.5 standards and statistical tolerance analysis methods to assess product performance and manufacturability. Support concept development, prototyping, design verification, validation activities, cost optimization initiatives, value engineering projects, and continuous improvement efforts. Apply sound mechanical engineering fundamentals and industry best practices in the design of plastic and metal components, assemblies, and electromechanical systems. Possess hands-on experience designing injection-molded plastic components and assemblies, including consideration of tooling requirements, manufacturability, assembly, reliability, and cosmetic requirements. Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to optimize product performance, quality, cost, and manufacturing efficiency. Demonstrate a strong understanding of engineering thermoplastics and material selection methodologies, including material properties, environmental considerations, regulatory requirements, and performance trade-offs.