Engineer - Tooling

Job Description Summary The Tool Designer is responsible for the end-to-end design and delivery of lifting, handling, and assembly tools for hydro turbine and generator components. This role spans concept development, 3D modeling, detailed drawings, engineering calculations, and technical support through manufacturing, testing, and field use. The lead will guide a small team of designers/engineers, ensure compliance with applicable standards, and drive design quality, safety, and cost effectiveness. Job Description Key Responsibilities 1. Concept Development & Engineering Develop tool concepts for lifting, handling, assembly, and maintenance of hydro turbine and generator components (e.g., runner, shaft, rotor, stator, poles, covers, etc.). Analyze customer / project requirements, site constraints, and interface data to define tool functional requirements and boundary conditions. Prepare concept layouts, sketches, and simplified models to evaluate feasibility, ergonomics, and safety. Lead technical reviews to compare design alternatives for safety, manufacturability, cost, and schedule impact. Coordinate with installation, service, manufacturing, and project teams to validate concepts and collect feedback. 2. 3D Modeling & Digital Mock-Up Creation of accurate 3D models of lifting and handling tools using [e.g., NX / Creo / SolidWorks / Inventor / CATIA – customize as needed]. Integrate tools into turbine/generator 3D assemblies to verify clearances, interfaces, and handling sequences (DMU checks). Manage parametric models to allow reuse and customization of existing tool designs. Maintain CAD standards, model quality, naming conventions, and data structure in the PLM system. 3. Detail Drawing & Documentation Generate and review manufacturing drawings for components and assemblies, including:Dimensions, tolerances (GD&T as relevant) Welding details, machining notes, and surface treatments Bill of Materials (BOM) Assembly and installation drawings Ensure drawings comply with internal standards and relevant international standards (e.g., ISO, ASME, DIN, EN). Prepare user documentation (e.g., operating instructions, lifting plans, inspection and maintenance guidelines) in collaboration with HSE and field teams. 4. Engineering Calculations & Verification Perform structural calculations for lifting and handling tools, including:Static strength and stiffness Local stresses in critical areas (lifting lugs, welds, pins, hooks, etc.) Stability checks (center of gravity, tipping, overturning) Fatigue assessment where applicable Apply relevant design codes and standards for lifting equipment and below-the-hook devices (e.g., EN 13155, ASME B30/BTH, local regulations – adjust to your context). Use hand calculations and/or CAE tools (e.g., FEA) to validate design integrity and safety factors. Support risk assessments (FMEA, hazard analysis, etc.) for special tools. 5. Project & Team Leadership